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Pulled Pork Sandwiches

American Cuisine

Pulled Pork Sandwiches

Prep 30m Cook 450m 480 min total Serves 8
All Recipes main courselunchdinner

By Dana Whitfield

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Pulled pork is the backbone of American barbecue, rooted in the Carolinas and the wider South, where whole hogs and well-marbled shoulders were cooked low and slow over wood for generations. Pork shoulder, sometimes labeled pork butt, is ideal because its connective tissue and fat slowly melt into gelatin during hours of gentle heat, leaving meat so tender it falls apart at the nudge of a fork. The slow cooker brings that pit-master patience to a weeknight kitchen, no smoker or sweltering vigil required, which is why it has become a default for game-day spreads, summer cookouts, and feed-the-crowd potlucks. A simple paprika and brown-sugar rub builds a savory-sweet bark of flavor, and tossing the shredded meat back through its own juices and barbecue sauce keeps every bite moist. Served on a soft bun with cool, crunchy coleslaw, the sandwich balances rich and tangy, hot and crisp. Naturally dairy-free, it scales generously and reheats beautifully, making it a reliable choice whenever you need to turn one inexpensive cut into dinner for a hungry group.

Ingredients

Serves 8

Instructions

  1. 1

    In a small bowl, mix the paprika, brown sugar, salt, and pepper to create a rub.

  2. 2

    Rub the spice mixture all over the pork shoulder.

  3. 3

    Place the pork in a slow cooker. Cook on LOW for 8-10 hours or HIGH for 4-5 hours, until the meat shreds easily with a fork.

  4. 4

    Remove the pork from the slow cooker and transfer to a cutting board. Shred the meat using two forks.

  5. 5

    Discard excess fat from the slow cooker juices, leaving about 1/2 cup of liquid. Return the shredded pork to the slow cooker and pour in the BBQ sauce. Stir to coat and heat through. Cook the pork until it reaches a safe internal temperature of at least 145°F (63°C); for tender, shreddable pulled pork, continue cooking low and slow until it pulls apart easily.

  6. 6

    Toast the hamburger buns if desired. Pile the pulled pork onto the buns and top with coleslaw before serving.

Chef's Tips

  • Cook the pork until it pulls apart easily, which on a probe thermometer means an internal temperature around 195°F to 205°F (90°C to 96°C); this is well past the 145°F (63°C) food-safe minimum for pork because the higher heat is what melts the collagen into tenderness.
  • Pat the pork dry before applying the rub so the spices adhere and form a flavorful bark instead of sliding off in the moisture.
  • Skim and discard most of the rendered fat from the cooking liquid, but stir a little of the defatted juice back into the shredded meat along with the sauce to keep it succulent rather than gummy.
  • Sauce the meat lightly at first and serve extra sauce on the side, since the pork keeps releasing liquid and an over-sauced batch can turn soupy.
  • Toast the cut sides of the buns until just golden so they form a moisture barrier and do not collapse under the warm, saucy pork.

Ingredient Substitutions

  • pork shoulder (butt) boneless skinless chicken thighs or beef chuck roast

    Use the same weight. Chicken thighs cook faster (about 4 to 5 hours on low) while chuck roast needs the full low-and-slow time to become shreddable.

  • BBQ sauce Carolina-style vinegar sauce or a homemade ketchup-and-vinegar mix

    Use the same 2 cups. A thinner vinegar sauce cuts the richness and is more traditional in the Carolinas; adjust sweetness to taste.

  • hamburger buns brioche buns, slider rolls, or gluten-free buns

    Match the count to servings. Gluten-free buns make the sandwich celiac-friendly; sturdy brioche holds up best against the saucy meat.

  • coleslaw quick pickled red onions or a vinegar-dressed cabbage slaw

    Use about 2 cups. For dairy-free or lighter slaw, dress shredded cabbage with vinegar and oil instead of mayo to keep the crunch and tang.

  • brown sugar coconut sugar or maple syrup

    Use the same 2 tablespoons. Coconut sugar keeps it refined-sugar-free; if using maple syrup, mix it into the sauce step rather than the dry rub.

Tags

porkbbqsandwichslow cookercontains wheat

Frequently Asked Questions

Can I make pulled pork ahead of time?

Yes, and it often tastes better the next day. Cook and shred the pork, toss it with sauce, cool it quickly, and refrigerate for up to 4 days. Reheat gently on the stovetop or in the slow cooker with a splash of its juices or water so it stays moist before piling onto buns.

What internal temperature should pork shoulder reach for pulled pork?

While pork is food-safe at 145°F (63°C) with a 3-minute rest, pulled pork needs to go much higher, to roughly 195°F to 205°F (90°C to 96°C), so the tough connective tissue breaks down and the meat shreds easily. Use a probe thermometer or test that it pulls apart cleanly with two forks.

How long does leftover pulled pork keep, and can I freeze it?

Refrigerate cooked pulled pork in a sealed container for up to 4 days. For longer storage, freeze it with some of its juices for up to 3 months and thaw in the fridge overnight. Cool it within 2 hours of cooking and reheat to steaming hot, 165°F (74°C), before serving for food safety.

Can I make this in the oven instead of a slow cooker?

Yes. Apply the rub, place the pork in a covered Dutch oven or foil-wrapped roasting pan, and cook at 300°F (150°C) for about 5 to 6 hours, until it shreds easily. The method differs but the goal is the same: low, steady heat until the shoulder is fork-tender.

How do I make pulled pork sandwiches gluten-free?

Use certified gluten-free buns and a gluten-free barbecue sauce, since some bottled sauces contain wheat-based thickeners or malt. The pork, rub, and a vinegar-based slaw are naturally gluten-free, so those two swaps make the whole sandwich safe for a gluten-free diet.

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